Mold Manufacturing
One-Stop Mold Making Supplies for All Your Project Needs
Our Mold Tooling Service
With our in-house tooling facilities and the resources of our partners, we can provide injection molds for hard plastics and rubber, metal injection molds for all types of precision stainless steel parts, and die casting molds for aluminum, magnesium, and zinc. We offer cost-effective, high-quality molds to meet all of your project needs. In addition, we offer long-term mold service maintenance and improvements for new product requirements. Use our CNC machinery, EDM technology, and the skills of an experienced mold maker to ultimately meet your mold manufacturing and specified surface finish requirements, such as Mold-Tech texture or highly polished SPI-grade mold finishes. HXR will provide a mold that meets your needs to assist in the production of high quality injection molded parts. Our in-house engineering department is available to assist with part design work.
Mold Manufacturing Process
1. DFM
As soon as the customer confirms the order of molds, we will start to do an initial analysis of the parts to get an idea of the part line, gate positions, etc.
2. Mold Design and Mold Flow Analysis
The second step involves the use of predictive modeling software which allows us to see how the molten material will behave when it enters the mold, allowing for further improvements to the design.
3. CNC Machining and EDM
We make the first molds using high-quality machining equipment, with the plastic, steel, aluminum, etc. chosen by the customer.
4. T1 Sample
With the newly made molds, we make a T1 sample to have a clear vision of how the customer’s final molded parts will turn out.
5. Improvement if Necessary
Based on our analysis of the T1 sample, we review the mold design and make any adjustments needed.
6. Commerce Production and Shipping
We manufacture the molds in accordance with the final specifications before shipping them to the customer.